whatever you do in life, do it with all your heart..
that’s what we have been doing right from the start
The process of developing a product starts with the creation of 2D drawings and 3D models of the mold and device surfaces in ergonomic use proportions that adhere to applicable standards. Analyses are conducted on molds / products using the superforge forging simulation program and the Ansys workbench strength analysis program. CNC machines, milling machines, and grinding machines are used to accurately process molds and associated equipment in preparation for manufacture.
The production process starts with the cutting of various sizes for each key using template presses and saws. The cut templates are heated to roughly 1100 degrees Celsius in ovens and are then ready for forging. It is formed using hydraulic forging looms equipped with Drop hammer. After removing any burrs, the keys are prepared for marking through sandblasting. Cold marking is carried out in eccentric presses, and each key is branded with the İzeltaş logo. It is carefully machined on broaching benches to achieve key blade dimensions. After sanding and grinding, it is delivered to the heat treatment section for hardening to assure accurate thickness measurements. Chromium plating is performed at the Plating plant to increase corrosion resistance and product life. Our keys, which are individually approved by quality control, are placed in their own customized boxes in the packing department and prepared for dispatch.